40% Zirconia Fused Alumina F80 for Fiber Disc
40% Zirconia Fused Alumina F80 is high-performance fused abrasive grain dedicated to fiber disc manufacturing. With 40% zirconia content and FEPA F80 standard grit, it features sharp self-sharpening microcrystalline structure, excellent toughness and fast cutting capacity. This abrasive achieves high stock removal rate and long service life when grinding stainless steel, carbon steel and alloy metals, with low heat buildup to prevent workpiece burning. Perfect raw material for fiber discs used in weld cleaning, rough grinding and metal surface finishing.
Product Name: Zirconia Fused Alumina
Other names: Zirconium Electrocorundum 38A, Zirconium Fused Alumina, Zirconium Aluminum Oxide, Zirconium corundum, Zirconia fused Aluminum oxide, ZFA abrasive grain, Zirconia corundum, etc.
CAS code: 1344-28-1/1314-23-4
HS code: 2818109000
40% Zirconia Fused Alumina F80 for Fiber Disc Characteristic:
1. Zirconia fused alumina with a silicon content of 40% exhibits higher toughness, self-sharpening properties, specific gravity, and refractory temperature compared to 25% silicon content zirconia-alumina.
2. Through control of silicon content and cooling processes, the ZrO2-Al2O3 eutectic in 40% silicon content zirconia-alumina is uniformly distributed at the grain boundaries of alumina crystals, which is beneficial for improving the compressive strength, particle toughness, and fracture resistance of zirconium-alumina.
3. By controlling the smelting temperature and cooling rate, 40% silicon content zirconium-alumina has a high tetragonal phase content of zirconium oxide. Therefore, zirconium-alumina possesses more stable mechanical properties and high-temperature stability.
4. Extreamly wear resistance. In the meantime, high roughness with no excessive brittle collapse under high pressure grinding.
5. Grain size F80: Uniform particle distribution, consistent grit dimension to ensure even scratch texture on workpiece surfaces.
40% Zirconia Fused Alumina F80 for Fiber Disc Application：
- Abrasives such as resin fiber grinding discs for metal processing.
- Weld seam grinding, weld slag removal on stainless steel, carbon steel, alloy steel with high efficiency.
- Quickly heavy stock removal, burr trimming, surface rust and oxide layer cleaning.
- Widely used in metal fabrication, shipbuilding, rail equipment, hardware machining and construction steel treatment.
Chemical Composition:
| Item | Content(%) |
| AL2O3 | 55-57% |
| ZrO2 | 38-44% |
| TiO2 | Max 0.8% |
| Fe2O3 | Max 0.25% |
| SiO2 | Max 0.6% |
| Y2O3 | Max 1.0% |
Physical Index:
| Item | ZA40 |
| Specific Gravity | 4.60g/cm3 |
| Bulk density(LPD) | 2.15-2.45g/cm3 |
| Vicker hardness(100g Load) | 19 GPa |
| Melting Point | 1900°C |
| Particle shape | Monoclinical tetragonal |
| Chemical property | Amphoteric |
| Reaction with acid and alkali | NO |
| Reaction with carbon | Forming carbide since 1650 °C |
| Crystal Size | ≤20μm |
| Maximum service temperature | 1600 °C |
| Color | Gray |
| Specific heat capacity(cal/g.C) | 0.2205(50-500°C) |
| Heat conductivity | 0.2718 cal/cm2.sec. °C |
| Linear expansivity (X10-6) | 6.82(100-700°C) |
Available sizes：
| F-Grit（For Bonded Abrasives with high LPD） | F6 F8 F10 F12 F14 F16 F20 F22 F24 F30 F36 F40 F46 F54 F60 F70 F80 F90 F100 F120 F150 F180 F220 |
| F-Grit（For sandblasting） | F6 F8 F10 F12 F14 F16 F20 F22 F24 F30 F36 F40 F46 F54 F60 F70 F80 F90 F100 F120 F150 F180 F220 |
| P-Grit（For Coated Abrasives） | 60# 70# 80# 90# 100# 120# 150# 180# 220# 240# 320# 360# 400# 500# 600# 800# |
| Section Sand and Fine Powder（For Refractory） | 0-0.5mm,0-1mm,1-3mm,3-5mm,5-8mm,100#-0,200#-0,320#-0 |
Available Sizes and Bulk Denstiy
| ZA40 F-grit | Bulk density(g/cm3) |
| F8 | 2.34-2.38 |
| F10 | 2.28-2.32 |
| F12 | 2.26-2.30 |
| F14 | 2.24-2.28 |
| F16 | 2.18-2.24 |
| F20 | 2.15-2.21 |
| F22 | 2.12-2.18 |
| F24 | 2.09-2.15 |
| F30 | 2.00-2.12 |
| F36 | 1.99-2.10 |
| F40 | 1.96-2.08 |
| F46 | 1.94-2.05 |
| F54 | 1.92-2.03 |
| F60 | 1.93-2.00 |
| F70 | 1.88-2.01 |
| F80 | 1.88-1.98 |
| F90 | 1.86-2.00 |
| F100 | 1.85-1.97 |
| F120 | 1.84-1.95 |
| F150 | 1.83-1.95 |
| F180 | 1.81-1.93 |
| F220 | 1.82-1.92 |
| ZA40 P-Grit | Bulk density (g/cm3) |
| P12 | 2.20-2.35 |
| P16 | 2.18-2.30 |
| P20 | 2.15-2.25 |
| P24 | 2.13-2.24 |
| P30 | 2.10-2.20 |
| P36 | 2.08-2.16 |
| P40 | 2.00-2.12 |
| P50 | 1.95-2.04 |
| P60 | 1.90-2.00 |
| P80 | 1.86-1.98 |
| P100 | 1.84-1.95 |
| P120 | 1.84-1.94 |
| P150 | 1.82-1.94 |
| P180 | 1.80-1.92 |
| P220 | 1.80-1.90 |
Production of 40% Zirconia Fused Alumina F80 for Fiber Disc:
Package:
- 1MT in a jumbo bag with rings.
- 25 KGS in a PVC Bag,then 40 bags in a jumbo bag.
- 25 kgs in paper bag, then 40 bags in a pallet.
- Customized package are available.
FAQ:
Q: What is the MOQ of each grit size of Zirconia Fused Alumina?
A: MOQ is 25 kgs for a single grit size.
Q: How many types of Zirconia Fused alumina grains do you have?
A: By grit type, we get F grit and P grit. By content of Zirconium, we have 25% Zirconia and 40% Zirconia. By quality level, we have medium level and high level.(High quality level get smaller crystal size and higher strength). By bulk density, there are normal one and high bulk density one.
Q: What is the HS code of Zirconia Fused Alumina?
A: HS code is 2818109000
Q: Do you get any certificate?
A: Yes, we get ISO 9001:2015 certificate for production system.
